High-Capacity Material Recovery Facilities (MRF)
Scalable mechanical and automated sorting lines engineered for 50–100+ TPD municipal waste processing and high-spec off-taker delivery.
Modular & Scalable MRF Lines
Customized line configurations optimized for CapEx targets, local waste composition, and off-taker moisture/purity specs.
Essential Line (Entry Tier)
Mechanical bag opening, disc screening, magnetic separation, manual sorting platform, and baling.
Automated Line (Advanced Tier)
Adds air classification and NIR optical sorting for high-throughput polymer recovery and RDF refinement.
01. Intake & Pre-Sort
Municipal Solid Waste (MSW)
Pre-sorted waste stream
Bulk debris & hazard removal
Dedicated hazard isolation bay
MRF Resource Recovery Target
Recovery yields per process stage customized to plant CapEx and off-taker requirements.
100 Tons / Day Waste Input Mass Balance
RDF / SRF Fuel
45%Cement Kilns & Industrial Power Plants
Plastic Polymers (PET / HDPE)
15%Plastic Recycling Facilities
Recovered Paper & OCC
10%Paper & Packaging Mills
Scrap Metals (Ferrous & Non-Ferrous)
5%Steel Smelters & Foundries
Organic Fraction & Moisture
15%Municipal Bio-Composting
Inert Landfill Residue
10%Sanitary Landfill Facility
Output Products
RDF Briquette
Refuse-Derived Fuel briquettes engineered as an alternative energy source for cement kilns and power plants.
SRF
Solid Recovered Fuel produced from non-hazardous waste, offering high calorific value for industrial boilers.
PET Bale
Sorted and baled PET plastics prepared for bottle-to-bottle recycling plants.
Paper Bale
Compacted OCC cardboard and paper bales prepared for paper mill re-pulping.
Refuse Derived Fuel (RDF)
High-calorific alternative fuel feedstock
15-20 MJ/kg
≤ 25%
Cement kilns, power plants
Reduces fossil fuel dependence
Operational Case Studies
TPST Bangkalan
TPST Mrican Ponorogo
TPST Lamongan
Operational & Environmental Impact
Up to 90% reduction in MSW tonnage tipped at sanitary landfills
RDF replaces up to 30% of coal in cement kiln pre-calciner burners
Offsetting up to 50,000 tons of CO2 equivalent annually per facility
Generates local jobs and secures revenue from off-taker sales
Frequently Asked Questions
Ready to Implement Your MRF Project?
Contact our engineering team to design a scalable Material Recovery Facility tailored to your volume.
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